Research on tool wear and surface quality of ultrasonic vibration assisted drilling HR-2 hydrogen resistant steel deep small holes
JIANG Kaining
WANG Jiaxun
ZHANG Yuan
XU Feifei
LIU Wenhao
DONG Zhigang
Abstract：In response to the problems of reduced surface quality and severe twist drill wear in HR-2 hydrogen resistant steel deep small holes drilling,integrated thermal coupling finite element simulation with experimental investigations of deep small holes drilling to analyze the variations in tool wear,drilling temperature,and the quality of the machined surface during the process of machining deep small holes.The improvement effect of introducing ultrasonic vibration on poor surface quality and severe tool drilling wear was analyzed by comparing ultrasonic vibration assisted drilling(UVAD)and conventional drilling(CD).The results show that as the drilling depth increases,the heat accumulation of the tool's transverse and cutting edges significantly increases,gradually leading to problems such as coating peeling,edge passivation and chipping.Concurrently,the accumulation of cutting heat on the surface of the machined hole causes temperature rise,resulting in material coating,debris adhesion,oblique scratching and other problems on the machined surface,resulting in a deterioration of surface quality and an elevation in surface roughness.Compared to CD,the UVAD effectively reduces drilling temperature,helps to reduce tool wear and maintain cutting edge integrity,while suppressing the increase in surface roughness during machining,ultimately improving surface quality.
Keywords：Hydrogen resistant steelDeep small holesUltrasonic vibration assisted drillingFinite element simulationTool wearSurface quality
Publication Date：2025-09-15
Online Publishing Date：2026-09-12(First online date of this platform, not the publication date of the document)
Pages：9( 113-121 )