Internet-of-Thing-Based Dynamic Kitting Synchronization of Production and Logistics: Analysis and Solution
LIU Xuan
QU Ting
WU Qiang
ZHANG Ting
HUANG Guoquan
Abstract：Dynamic synchronization of Production-Logistics (PL) in kitting manufacturing enterprise is studied. Considering the PL system which includes multi-Plant, a Packing workshop and a Warehouse and aiming at the multi-dimension influence brought by dynamics in kitting manufacturing, an analysis is conducted into the dynamic effect scope in production logistics operation process, extending the AUTOM information infrastructure to a multi-level, multi-stagedynamic kitting synchronization information framework adapted to PL , and then introducing a kitting-manufacturing-adapted three-tier, two-stage kitting synchronization mechanism. Finally, with the order data extracted from the PL system of a chemical manufacturing enterprise, adopting GA-based target cascading (ATC) method, the dynamic caused by customer demand changes is solved. Result shows the optimization result from ATC-based kitting synchronization performance is better than AIO-based kitting synchronization and un-kitting synchronization, with not only kitting standard increased but system total cost also declined. In the PL of a kitting manufacturing enterprise, this solution provides an effective application framework and feasible method to enforce the precise plan formulation and adaptive decision-making of a big kitting manufacturing enterprise.
Keywords：production logisticsdynamic synchronizationkitting manufacturinganalytic target cascading
Publication Date：2017-01-01
Online Publishing Date：2025-08-15(First online date of this platform, not the publication date of the document)
Pages：10( 35-44 )